Product Details
I. Use
 The machine introduces advanced coating machine technology from abroad combined with its own years of experience in the production of coating machine, the machine adopts double-sided anilox coating method, widely used in the production of double-sided color coating, double-sided conductive film coating, double-sided electrostatic film coating and other coating products.
Second, the main technical parameters
Model:TB-1200
Coating method: anilox coating
Coating width:1200mm
First unwinding form and diameter: hydraulic lifting single station φ1200mm
Compound rewinding form: electric flip type double station φ600mm
Winding form: hydraulic lifting type single station φ1200mm
Oven length: double layer oven: 14m for the upper layer; 12m for the lower layer
Oven temperature:10-150℃
Coating speed:10-80m/min(depending on material)
Mechanical speed:100m/min
Overall dimension:16000×3000×4800mm
Machine weight:about 20TT
Heating mode:oil circulation heating type
Performance and features
1. Double-sided coating with compound function.
2. The whole machine is controlled by 6 frequency conversion motors, and the tension of the whole machine (unwinding, coating, traction and winding) is controlled automatically by Japanese Mitsubishi PLC system, and controlled and displayed by human-machine interface touch screen to improve the reliability of the whole machine tension.
3. The first discharge frame is in the form of hydraulic lift type single station, and the compound discharge frame is in the form of electric flip type double station, with magnetic powder automatic tension control.
4. The double-sided anilox coating method, the coating scraper axis adopts heavy-duty double-axis mechanical independent swimming, the scraper adjustment method is manual with pneumatic type, the angle can be adjusted arbitrarily, the coating amount depends on the mesh line of the anilox roller, different coating amount can be changed to different mesh line of the anilox roller.
5. The upper oven is 14 meters divided into 6 sections of independent temperature control, the lower oven is 12 meters divided into 5 sections of independent temperature control, heating using heat-conducting oil circulation heating, external exchanger, hot air into the drying system, adjustable internal circulation suction and exhaust device, into and out of the strong wind, dry thoroughly.
6、The guide wheel in the double layer oven adopts active and host synchronization, the transmission adopts synchronous belt pulley transmission type, which can reduce the material stretching and deformation, the cylinder open top type oven and wearing film operation platform, so that the operation workers can work easily.
7. Coating roller - traction steel roller middle tension synchronization using floating swing arm type by PLC automatic control
8、Automatic meter and speed control device
9、Adopt the EPC edge correction machine, for the neatness of the material winding.
10、The key type air expansion shaft is used for rewinding and releasing, and the safety lock is used for taking and releasing the air expansion shaft in order to facilitate the operation of loading and unloading materials.
11、High-precision up-pressure traction device, steel roller cooling adopts water circulation type, through the cooling roller to make the film more flat, more scraping, more to achieve the cooling effect.
12. The form of receiving frame is hydraulic lifting type single station, and the rewinding adopts frequency conversion motor and vector frequency converter controlled by PLC computer system.
IV. Requirements
A, according to the different requirements of customers special customized machine (limited width range of 300-2000mm)
B, the form of receiving and releasing frame are: manual lifting type single station, hydraulic lifting type single station, electric flip type double station, electric zipper climbing type double station, electric flip wheel type double station, etc. for customers to choose
C. Oven heating methods are: electric heating, heat-conducting oil furnace heating, steam heating, etc. for customers to choose
D. Coating methods are: anilox roller coating, double-roller coating, three-roller coating, five-roller coating, comma scraper coating, air knife coating, etc. for customers to choose
E. The working speed is proportional to the material of coating, coating thickness, oven length and drying temperature, etc.
V. Process flow
Substrate release roll - coating unit - drying unit - traction unit - winder